Neural System

Solar Panel Inspection

2 videos · 4 photos · Soiling, cracked modules and loose wiring in solar plants and rooftop arrays

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About this solution

The AI cuts out each photovoltaic panel from the image (drone, fixed camera or inspection photo) and checks for the non-conformities that hurt a plant's generation and safety the most: soiling (dust, bird droppings, leaves, snow), cracked glass or broken modules, and loose or exposed wiring. Each panel gets a status (Compliant, Soiling X%, Broken, Exposed wiring), generation loss is estimated and panels are ranked by maintenance priority — the O&M team goes straight to the modules that most need cleaning or replacement.

  1. 1Panel segmentation (YOLO11-seg): the outline of each module/table is cut out; in drone video each panel is tracked and counted only once.
  2. 2Defect segmentation (YOLO11-seg): dust, bird droppings, leaves and physical damage are cut out in the actual shape of the stain. Only what is INSIDE the panel counts — surrounding ground and roof are ignored.
  3. 3A second detector adds snow and confirms damage; CLIP (vision-language, no training) compares each panel with descriptions of clean, dirty, snow-covered and broken panels — damage is only confirmed with two votes.
  4. 4Soiling = % of the panel area covered by stains (dust, droppings, leaves, snow). For snow, coverage is measured by the panel's white pixels.
  5. 5Loose/exposed wiring: text-prompted detection (OWLv2) of hanging cables, loops and loose coils near the modules or on the structure.
  6. 6Estimated generation loss: proportional to the soiled area (see assumptions); a broken panel assumes the configured loss (default 33%, one of the three bypass diodes of a typical module).
  7. 7Maintenance ranking: broken panels and exposed wiring first (safety), then the panels with the highest estimated loss.

Benefits

  • On-demand cleaning — only on panels/tables with relevant soiling, instead of a fixed schedule.
  • Cracked modules identified early, before they become hot spots, water ingress or a fire risk.
  • Loose wiring found before it causes arcing, abrasion wear or string downtime.
  • Per-panel photographic evidence, with status and ranking, ready for the work order.
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